OUR ULTIMATE INDUSTRIAL MANUFACTURING & INDUSTRY 4.0 PLATFORM

Our vision is to revolutionize the way industrial machines and manufacturing equipment are integrated and telemetry is acquired, enabling seamless interaction between shop floor PLC controllers and enterprise analytics platforms. By providing real-time data collection and analysis, our platform allows factory managers and plant engineers to track overall equipment effectiveness, monitor machine health, and optimize production throughput efficiently.

Key Features

Predictive Spindle Health

High-frequency vibration FFT and acoustic analysis detect bearing wear, unbalance, and lubrication loss before failure.

Real-Time OEE Analytics

Live tracking of Availability, Performance, and Quality metrics per machine, robotic cell, shift, and entire production plant.

Computer Vision QC

Automated optical inspection (AOI) identifies micro-cracks, surface blemishes, and tolerance deviations at conveyor line speeds.

Digital Twin Simulation

Simulate production bottlenecks, tooling changeovers, and material flow dynamics in a synchronized virtual plant model.

Unified Smart Factory Platform

A unified platform bringing disparate legacy machines, PLCs, and robotics onto a single transparent glass dashboard for complete shop-floor visibility.

Join us in building the future of autonomous smart manufacturing. Explore our platform to integrate, manage, and analyze industrial machine data, and be part of a larger network of Industry 4.0 production pioneers.
Industrial Manufacturing & Industry 4.0 - Driving Autonomous Smart Factories

industrial-manufacturing-smart-factory

Industrial Edge Connectivity & OT/IT Convergence

Seamlessly bridging legacy shop floor PLCs, modern industrial robots, MES platforms, and enterprise ERP

Factory shop floors house machines spanning decades of manufacturing history—from legacy RS-485 serial controllers to gigabit TSN Ethernet robotics. Creating a unified data lake without replacing multimillion-dollar capital assets is a core industrial imperative.

Mirach Smart Factory Gateways deploy multi-protocol adaptors supporting OPC UA, Modbus TCP/RTU, Profinet, and EtherNet/IP. Edge compute nodes sanitize, normalize, and contextualize high-speed sensor feeds locally, transmitting lightweight MQTT payloads directly to cloud MES and ERP analytical cockpits.

OPC UA & Open DA Specifications Modbus TCP & Profinet Gateway ISA-95 Enterprise-Control Standard Triaxial Vibration & FFT Processing IEC 62443 Industrial Cybersecurity Edge Computer Vision TensorRT

Conforming to IEC 62443 cyber-defense guidelines, the gateway isolates plant-floor operational technology (OT) from corporate IT networks, preventing unauthorized remote actuation and protecting proprietary line recipes.

Autonomous Factory Execution Workflow

From machine vibration and power telemetry to automated tool adjustments and scheduled preventive work orders

STEP 01

Sensor & PLC Ingestion

Wireless vibration nodes, current transformers, and PLC registries stream machine telemetry every second across hardened factory mesh networks.

STEP 02

Edge Neural FFT Inference

Edge processors run spectral fast Fourier transforms (FFT) to spot motor bearing harmonics, cutter degradation, and thermal dissipation deviations in real time.

STEP 03

CMMS Dispatch & Auto-Tuning

Automated work orders dispatch technicians with exact part replacement instructions, while CNC feeds auto-compensate feed rates to avoid scrap.

Smart Factory Economics & Operational ROI

Demonstrated business transformation achieved across heavy machining, discrete electronics, and continuous process plants

Plant Operations ROI

  • Overall Equipment Effectiveness (OEE): +18% to +26% Gain
  • Unscheduled Machine Downtime: 65% Reduction
  • Factory Energy & Peak Load Cost: 24% Cost Savings
  • Scrap & Defect Rework Rate: 40% Scrap Reduction

Shop Floor & IT Integration

Native connectivity with leading manufacturing platforms and enterprise systems:

Siemens SIMATIC S7 / TIA Rockwell Allen-Bradley SAP S/4HANA Manufacturing FANUC & KUKA Robotics IBM Maximo / Infor CMMS MQTT Sparkplug B